Ice Cream Plant Redesign
Redesigned 5 existing ice cream filling/packaging lines to allow the installation of a new Tetra Pak extrusion line. Eliminated unused equipment and streamlined existing lines while automating conveyors and packaging lines to eliminate positions.
Ice Cream Extrusion Line
Installed Tetra Pak ice cream extrusion mini cone line.
Multiple Plant Consolidations and Relocations
Closed and consolidated multiple manufacturing facilities including soup, powder, coffee and truss/wall panel plants.
8 Cheese Microwave Lines
Installed multiple (8) cheese microwave manufacturing lines for proprietary process.
High Speed Cheese Slicing Line
Installed and designed "first of it's kind" cheese slicing line eliminating 1/2 of labor needed to slice and vacuum pack multiple cheese types simultaneously.
2-Secondary Waste Treatment Plants
Designed, sourced and installed full 500 GPD secondary waste treatment plants for a juice manufacturer. First plant was designed and built within a 9 month timeline to comply with a Federal Compliance Order. Achieved start up 3 days prior to deadline.
Spray Dry Optimization
$5.2MM project to optimize raw materials in a spray dryer. Using a team based approach we achieved targeted standard outputs within 3 days of start up.
Pre-Treatment Facilities
Installed pre-treatment facilities in multiple states and Canada. Enabled company to comply with tighter discharge limits to remain in compliance with their utilities.
Greenfield Milk Condensing Plant
Oversaw construction of a 12-bay 3.2MM pounds per day drive through milk condensing facility. Achieved a $2MM per month savings on milk transportation by consolidating milk prior to transport to customers.
Hemp Building Materials
Conceptual design of using Hempcrete to manufacture wall panels to the housing industry. Also, included site selection.
High Speed Bottling and Canning
Multiple high-speed canning and bottling line installations throughout the United States.
Hydrostatic Cooker
Installation of a Stork Hydrostatic cooker for canning processor.
Fresh Vegetable Receiving
Installation of fresh vegetable receiving lines in the United States as well as a fresh vegetable receiving station in Canada.
Hot Fill Bag in a Box
Installation of a hot fill bag-in-a-box for condensed tomatoes.
Processing and Aseptic Packaging
Multiple processing and aseptic packaging projects throughout the United States specifically within juice, coffee, soup, ice cream and cheese manufacturing.
Optimization/Lean
Many additional optimization and lean projects throughout all industries. No project too large or too small.