Chemical Manufacturer
During the height of Covid, Optimized production lines generating 84% improved line efficiencies without the use of capital.
Cheese Manufacturer
Implemented metrics (quality, cost, throughput, service level) to drive transparency, accountability and efficiencies. Incorporating lean manufacturing principles in all areas of responsibility. Reduced waste by 1 million pounds per month.
Packaging Facility
Increased capacity by 40% using lean manufacturing principles lowering cost per pound and increasing uptime and yield. Implemented metrics to drive accountability and educate operations teams to focus on improvements. Implemented a performance based bonus program for hourly personnel. Significantly increased OEE, employee engagement and retention.
Cheese Manufacturer
Skillfully allocated an additional $1MM in capital improvements by year-end with $2.8MM annual savings. Spearheaded a process which increased production by 36% and lowered cost per pound by 40% through raw material optimization, increased uptime and yield improvements.
Cheese Manufacturer
Utilizing existing trapped capacity within their process as well as implementing a preventative maintenance program. Secured an over 60% improvement in productivity with no capital investment.
Ice Cream Manufacturer
By implementing extended production runs in conjunction with Food Safety, utilized excess capacity. Generated more than $12MM in annual savings and increased overall plant utilization from 40% to 80% without capital investment.